Becker Diamantwerkzeuge GmbH
Ultra-hard cutting materials of diamond and carbide
- Insert
- Diamond Tools
- Milling
- Boron nitride insert
- PKD WSP
- Cutting Tools
- Carbide inserts
- Diamond inserts
TCP90-AL
Milling Cutters
- New advanced milling cutter program engineered for high speed machining of non-ferrous material!
- Ultra precise finishing with unique wiper-radius PCD inserts and micro-adjustable cartridges!
- Milling cutter bodies constructed from lightweight 7075-T6 aviation grade aluminum to maximize RPM while minimizing machine spindle wear!
- MaxiCool through coolant enabled for maximum chip evacuation and temperature control!
- New CVD diamond grade for extreme tool life!
Engineered for
High Speed Machining!
TCP90 Face Mills
CPGW Milling Insert with Wiper
PDR-1 = Wiper geometry for semi-finishing and finishing Rz = 2,5-5,0 μ
PDR-2 = Wiper geometry for super-finishing; Rz= 1,0-2,5 μ
Ordering Example: CPGW09T304PDR-1-PBC-10S
Security Features
| Insert Double Lock |
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| Secondary insert step locks against matching step on insert cartridge Designed to act as a double lock in conjunction with the insert tapered screw |
| Cartridge Dovetail Lock |
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| Insert cartridge is fitted into cutter body with dovetail design Centrifugal forces acting on insert cartridge are neutralized by wedge profile of cartridge and matching shape on cutter body |
| Enclosed Cartridge Clamping Screw |
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| Unique cartridge shrouds cartridge clamp screw within steel body Potential screw breakage is contained within steel of cartridge – the screw has no place to eject |
Performance Features
| Micro Adjustable |
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| Easily pre-set cartridges to within microns All new milling cutters are factory pre-set in height to within ± 0.01 with a master gauge insert |
| Through Coolant Enabled |
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| Coolant ports are directed at the cutting edge to extend tool life and improve surface finishes |
| Wiper Radius |
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| Unique wiper is a compound radius that outperforms traditional wiper flats With every insert in the cutter loaded with the wiper radius, super finishing is easily attained |
Extreme Performance
PBC-10S
PcBN grade with a very high content of CBN (95%). Fine grain, high wear resistance and toughness in the HSC-range. Finishing and Superfinishing of grey cast iron and highly heat resisting alloys with high cutting speed.
PBC-15S
PcBN grade with high content of CBN (90%). Fine grain, high wear resistance and toughness at lower cutting speed. Finishing and Superfinishing of nodular graphite cast iron and sintered steel as well as of grey cast iron and super alloys at lower cutting speed.
PDC-S
Polycrystalline diamond, coarse grit, good edge sharpness and low cutting pressure allowing close tolerances. Best performances for milling. High flank wear resistance and toughness. Finishing, general purpose and milling of all nonmetallics with medium to high percentage of abrasive reinforcement or silicon.
CVD
Solid diamond with no structure. Cutting edge is extremely sharp, without microfractures, very low cutting pressure allowing burr-free results with tolerances close to zero. Extremely flank wear resistant with maximum thermal conductivity and good toughness. Super finishing to roughing of all nonferrous metals and nonmetallics with abrasive reinforcement or silicon
Coolant Caps
- Optional Coolant Caps available for larger cutter diameter to provide 360° direct coolant supply at the cutting edge
- Balanced by design and mounted securely to maintain constant coolant supply at maximum RPM
- Made from the same lightweight 7075-T6 aviation grade aluminum as cutter bodies for reliable long term use and service
When ordering Coolant Caps, Mounting Cap Screws and Washers are included.
Through Coolant Cap Screw must be purchased separately.
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