MonoCut für die Außen- und Innen- Fräsbearbeitung

Sämtliche Vorzüge der ultraharten Schneidstoffe in einem einzigen Werkzeugsystem gebündelt.

Our MonoCut Tool System for External, Internal and Milling Machining focuses on all of our ultrahard cutting materials including all rake angles and wiper edges on a single negative indexable insert, type WNGX 0603...

This bundles together all the advantages of ultrahard cutting materials into one single tool system. All machining tasks such as Roughing- Semifinishing- Finishing and Superfinishing are no problem using the correct cutting materials and geometries for turning and milling. This extraordinary flexibility in professional machining using our ultrahard cutting materials and 80° negative indexable inserts is not possible when conventional systems are used.

We offer a clamp tipped with Polycrystalline Diamond for realistic HSC and HPC machining of abrasive materials such as grey cast iron. This optimum wear protection takes care of a particular failing in conventional tools and drastically increases productivity.

A number of different cutting edge geometries and large wiper edges can be combined as required when face milling using our MDC and PDC-S cutting materials. This means that in the absolute HSC and HPC range practically every surface quality required is possible at the highest feed rates without adjusting. Here as well unsurpassable flexibility and productivity with the simplest handling is in the foreground.

technische Zeichnung Fräser
Fräser

Using the Face and Right Angle Milling Heads

Particular milling strategies must be followed for the optimum use of our MonoCut Milling Tools due to the different ultrahard cutting materials. The following shows an overview of the cutting widths with reference to the respective cutting diameter as well as the minimum and maximum depth of cut and the feed rate per tooth.

minimum and maximum depth of cut and the feed rate per tooth

The direction of feed must be taken into consideration along with the cutting width:

Illustration shows down-cut milling
  1. BL and BH down-cut milling
  2. DP down-cut milling, and up-cut milling under certain circumstances
  3. DM down-cut or up-cut milling

The best surface quality in face milling at a cutting depth of max. 0,3 mm is achieved by complete assembly with large wiper edges. The other MonoCut Inserts Geometries mean that a high chip capacity with the best surfaces is no problem in countless combinations. The numerous variations possible with this Milling System, which does not require timewasting adjustment procedures, offer highest productivity and flexibility for the professional use of all ultrahard cutting materials.

We can modify all large wiper edges to suit special and unusual surface qualities.